Hard enamel (cloisonne), imitation hard enamel (soft cloisonne), and embossed soft enamel differ mainly in surface treatment techniques, appearance, and manufacturing processes, each with unique features and uses.
Hard Enamel (Cloisonne): Traditional enamel, commonly referred to as hard enamel, features intricate metal lines that outline the pattern, filled with high-quality enamel materials like cloisonné and fired at temperatures above 800 degrees Celsius to create a smooth surface. Each enamel piece is meticulously polished and plated post-firing, enhancing its durability and showcasing a variety of metallic lusters. The vibrant colors and high artistic collectible value of enamel badges make them suitable for high-end gifts.
Imitation Hard Enamel (Soft Cloisonne): Imitation enamel, also known as soft cloisonne, uses resin or polymers as fill materials and copper or zinc alloy as the base. Precision molds cut the design pattern, and metal lines separate the different pigment areas. The pigment fill area, slightly recessed below the metal edges, retains more texture and depth. During color processing, pigments mixed with a hardener are injected within these metal confines and cured at high temperatures. Unlike hard enamel, products made with this technique usually do not undergo polishing, making imitation enamel products popular for their vibrant colors, clear boundaries, and detailed designs at a lower cost.
Embossed Soft Enamel: Embossed soft enamel products utilize a distinct process where one or multiple layers of special paint are applied to the metal surface and then cured at high temperatures. This technique results in a smooth surface, uniform color, and stronger line definition, providing excellent visual effects and a good gloss. Due to its efficiency and low cost, embossed soft enamel is ideal for large-scale production and commonly used for corporate promotions and event memorabilia.
In summary, enamel products stand out for their high-quality feel and artistic value, suitable for premium gifts; imitation enamel products are favored for their cost-effectiveness and detailed presentation; while embossed soft enamel products are the ideal choice for large-scale applications due to their high production efficiency and excellent visual effects. Each technology has its unique advantages to meet different needs and occasions.
